How many sheets of plywood do I need?
Sheet goods are estimated straight from the area you're covering:
Sheets = area × (1 + waste) ÷ coverage per sheet, rounded up
Multiply length by width for the area, add a waste allowance for cuts and offcuts, and divide by the square footage of one sheet — 32 sq ft for a standard 4 × 8. Round up, because you can't buy a partial sheet. A 20 × 16 ft room is 320 sq ft, which comes to about 11 sheets once waste is included.
Sheet sizes and thicknesses
| Use | Typical panel |
|---|---|
| Subfloor | 3/4 in (23/32) T&G, 32 sq ft |
| Wall & roof sheathing | 7/16–1/2 in OSB/plywood, 32 sq ft |
| Tall walls | 4×9 (36 sq ft) or 4×10 (40 sq ft) |
| Underlayment | 1/4–1/2 in, 32 sq ft |
Plywood vs. OSB
For subfloors and sheathing the two are largely interchangeable and code-approved. OSB costs less and comes in consistent sheets; plywood is a little lighter, holds screws better, and dries faster if it gets wet (OSB swells more at cut edges and stays swollen). For a subfloor under tile, or anywhere that may see moisture, many builders still prefer plywood.
Plywood grades, quickly
Plywood faces are graded by letter — A (smooth, sanded, paintable) down to D (knots and patches). A panel shows two letters, like BC (one good face) or CDX (C/D faces, "X" exterior glue) — CDX is the common construction/sheathing grade. Use sanded A/B grades for finished work, pressure-treated for ground contact, and marine plywood only where it'll be genuinely wet.
How much does plywood cost?
A 4×8 sheet runs about $15–$70 depending on type, thickness, and grade — OSB sheathing at the low end, sanded hardwood-faced and pressure-treated plywood much higher. Prices swing with the lumber market, so check current pricing before you budget.
Tips
- Stagger the seams. Offset end joints row to row for strength — this adds a little waste, so keep 10–15%.
- Leave an expansion gap. Space panels about 1/8 in so they don't buckle; tongue-and-groove edges handle this for you.
- Glue and screw subfloor. Construction adhesive plus screws stops squeaks far better than nails alone.
- Round up by a sheet. One spare panel is cheap insurance against a miscut.
Estimating sheets for walls and roofs
The same area-÷-32 math covers more than floors. For wall sheathing, use the gross wall area (perimeter × height) and don't bother subtracting small window and door openings — that's your waste buffer, and full sheets get cut to fit anyway. For roof sheathing, you need the sloped roof area, not the footprint: multiply the footprint by the pitch factor (about ×1.12 for a 6:12 roof) the same way the roofing calculator does, then divide by 32. In every case round up to whole sheets and keep 10–15% for offcuts and staggered seams.